Capabilities in Etherification & Esterification
Equipment Capabilities :
- 60 Bar pressure Ethoxylation Stirred reactors –SS 316 with Gas-Liquid & Liquid –Liquid mixing @ high rpm available with following capacities
- 250 Ltrs.
- 500 Ltrs.
- 1000 Ltrs.
- 6000 Ltrs.
- 9000 Ltrs.
- 13000 Ltrs.
- Loop Reactor (Indigenous built) 5000 litres SS 316 with 60 bar Pressure rating.
Ethoxylation Loop Reactor
- Drum Flaking Machine SS 304– 500kgs/Hr production capacity
- High Vacuum profile Distillation Columns with following specifications.
- SS316-Batch distillation with 5 Torr Vacuum with still capacity 12500 Ltrs. with 3 stage packed low pressure drop & high purification Sulzer structured packing Internals.
- SS 316 – 3 stage continuous distillation column can operate at 5 Torr with 3 stage packed columns with low pressure drop and High purity fractionating Sulzer structured packing internals.
- 6250 Litres Glass lined reactors for carrying out highly acidic Ethoxylation and Chloro sulphonation process.
- 6250 Litres Glass lined reactor fitted with Glass distillation / purifications @ 10torr Vacuum- 2sets.
- Glass unit for HCL Dry gas generator @ 100kgs/hr by Calcium Chloride boiling route.
- 7KL SS 304 Stirred Crystallisers – 2 nos
- 3KL SS 304 Screw Crystallisers - 2nos
- 1 ton per hour continuous Spin Flash Dryer (SFD) for the powder dryings
- 500 kgs bucket Volume SS 316 Centrifuging Machines- 2nos
- 1 micron sized Sparkler Filters – 3 units
- KL SS 304 – Solvent Recovery Unit @ 10 torr Vacuum
- 1 Ton per Hour Capacity continuous Noodling Machines
- 1 Ton per Hour Capacity continuous Belt dryers and the coolers facility for the Noodles drying, cooling
- 500 Ltrs. Glass fractionation unit @ 1 Torr Vacuum for acid and highly temperature sensitive chemicals.
- Pilot alkoxylators -7 nos for carrying out multiple R & D newer molecule developments.
- De Mineralised Water (DM Water) & Soft waters used in the formulations and cleaning purposes.
- High Purity Liquid Nitrogen is used for the Ethoxylation & Propoxylations process.
- Well spread Covered ware house with the mechanised material handling facility like Fork Lifts, Hydraulic Dock leveller, Electrical Stackers, Pallet trucks etc..
- Capability of handling all the export disciplines like 20Ft, 40Ft containers, ISO tanks with customer specific packing modules.
Chemical Process & Operational Capabilities
- Ethoxylations ( Ethylene Oxide)
- Propoxylations (Propylene Oxide)
- Esterification ( High temperature capable @ 300 Deg C)
- Choro Sulphonation
- Polymerisation
- Distillation @ High vacuum up to 5Torr
- Crystallisations
- Phosphitation
- Sulphitation
- Etherification
- Hydro chlorination
- Bi-Sulphitation
Quality Management Capabilities
- ISO 9001: 2008 Quality Management System (QMS) for all the manufacturing site functions.
- KOSHER Certifications for the manufacturing & qualifying for Food segments supplies
- Department of Scientific and Industrial Research (DSIR) approved 9000 Square Feet spread R&D and QC Facility
- Stainless Steel Storage tanks for the Raw materials and Finished Goods of Ethylene Oxide Propylene Oxide and Specialty Surfactants
- Standard Operating Procedure(SOP)
- High performance Instruments laboratory consisting Gas Liquid Chromatograph (GLC), Head Space GLC, High Performance Liquid Chromatograph (HPLC), Tintometers, Automatic Titrators are being used for the Quality testing laboratory
Safety Capabilites
- Schneider SCADA (Supervisory Control and Data Administration) - Citect Germany base software for the remote operations of the entire Chemical process
- Adequately covered Fire Hydrant Water facility for the process & Tank Farm and water reservoirs
- Hydrocarbon Gas detection systems around flammable & explosive chemical storage and process areas.
- Trained Emergency Response Team(ERT) Members with First Aid Training, available round the clock at operations for safeguarding the process & operations
- Well trained process operations team in all sections
- All necessary Personal Protective Equipment’s (PPE’s) made available for operations and the Fire Extinguishers are placed in appropriate places
- Hazop studies have been carried out for all the process and operations by the external experts
- Periodic Mock Drills have been carried out to get the operational team alert for possible emergency during operations
- Diesel Generator & Uninterrupted Power Supply (UPS) for emergency backup
Environmental Management Capabilities
- Primary, Secondary & Tertiary treatment system for the waste water streams and discharge to central effluent treatment plant.
- All the Process vents are connected to water & Alkali scrubber systems.
- Best Housekeeping standards around the manufacturing site.
- All the Statutory Compliances are kept healthy & valid at the manufacturing site.
- Corporate Social Responsibilities (CSR) are done in the neighbouring villages.
